Business plan for the production of paving slabs. Production of paving slabs from scratch as a profitable business

Date of: 28.06.2023

Production of paving slabs: business plan step by step + 5 types of tiles + 3 production methods + detailed investment calculations.

Capital investments: 968,800 rubles.
Payback period: 3 months.

Production of paving slabs- a profitable business with a long-term development perspective.

The infrastructure of modern cities requires constant replenishment of reserves of building materials, including paving slabs.

Why paving slabs? Because this is a business that is always relevant. Think about how many sidewalks are tiled in your city. The building materials market is always in demand + the pace of infrastructure development is increasing, which implies an increase in the need for consumables.

Own tile production is an expensive business, because the cost of high-quality equipment starts from $5,000. The main positive side is the profitability of over 100%.

Do you have the money and desire to open your own paving slab production? Let's start building now!

Production of paving slabs - let's start with marketing

To begin with, you should answer a few basic questions about promoting any product:

What to sell?
Who should I sell to?
What price should I set?

The correct answers to these questions can form the perfect sales marketing plan. Start with the first one.

What to sell?

Paving slabs? This is not the answer that will give you a competitive advantage.

You need to decide on a specific product. Initially, you will have a small production line - you shouldn’t spread yourself thin.

Consider the main types of tiles and choose the option that suits you:

View	a brief description of
Sidewalk paving stones	The surface of the tile is hard and frost-resistant; it contains granite chips. Rectangular or chipped shape, the lower and side edges are smooth, the color scheme is predominantly strict. Reusable and resistant to mechanical damage.
Crumb rubber tiles	The composition includes crumb rubber + polyurethane glue. Shape and size may vary depending on the area of use. It is used for children's and sports grounds, places with an increased risk of injury.
Reinforced	High strength tiles. Inside there is a wire mesh that can significantly increase the mechanical resistance of the product. Produced only by vibration casting. It is frost-resistant, adheres to a strict design, and is used for laying parking lots and entrances to factory buildings.
Polymer sand	Consists of polymer, sand and pigment. Lightweight and frost-resistant, used for laying pedestrian areas. The only negative is low strength. The production method is characterized by the use of high pressure to increase the homogeneity of the mixture.
3D design	Paving slabs with 3D print. The peculiarity is that the print is resistant to mechanical damage and all kinds of weather conditions. In terms of its physical qualities, it is in no way different from the most ordinary paving slabs.

So, the production of paving stones for sidewalks is the best solution for a beginning entrepreneur.

Paving stones are easy to make and popular both in the city and in the private sector. Simplicity sells well. Simple forms appeal to most potential buyers.

Who should I sell to?

The sales market for paving slabs is limited by the scope of application.

Think about where you could find tiles? Obviously on the sidewalks! You do understand that it is advisable to use paving slabs only for laying city roadsides, or to use them for decorating private sector areas?

We determine a list of possible customers:

State utility structures that are engaged in beautification of the city territory.
Construction companies.
Owners of private sector houses.

Which one should you focus on?

Of course, the best customer is government agencies. They will provide you with constant sales volumes.

But, as a beginner, you do not have the necessary status and opportunity to immediately get into the ranks of leaders.
The target audience for the project that will be discussed in this guide is the private sector.

Owners of private buildings purchase considerable volumes of tiles. It gives a certain status to the “estate” and promotes comfortable movement in the yard in any weather.

What price should I set?

Vibration pressing. This path will allow the entrepreneur to increase the volume of goods. But at the same time, you will have to shell out a fairly substantial amount of money on equipment for the production of paving slabs.

Financial issue: equipment for the production of paving slabs

Equipment for the production of paving slabs is the main expense item in starting this business.

Buying a new brick making machine or finding a used one is a pressing question for a novice entrepreneur.

Compare prices for all major equipment and draw the appropriate conclusions:

Equipment	Cost, rub.)	Purpose
Vibropress	~ 500 000	Production of paving slabs. Depending on the shape of the matrix, it can be used to produce blocks and other building materials from concrete mortar. Due to vibration and the influence of the punch, the solution is converted into a dense structure.
Hyperpress	450 000	Allows you to form tiles using high hydraulic pressure, thereby compacting the mixture to the desired hardness.
Vibrating table	30 000	The solution in the matrix hardens due to prolonged exposure to vibration. At the end we get tiles that need to undergo a long drying process.
Form	100	Formation of a product with specified parameters. The forms are made of plastic, which ensures durability and functionality + resistance to the influence of the solution.
Rack	2 750	Size: 2000x300x1000 mm. Used to place tiles during the drying process. The base is steel. The rack must be able to withstand the appropriate load.
Concrete mixer	14 000	With the help of a concrete mixer, the solution acquires a uniform consistency, which avoids differences in the composition of the finished tiles.

A complete production line costs from 50,000 to 800,000 RUR. Equipment for the production of paving slabs using a brick press will cost 520,000 rubles.

1) Molds for the production of paving slabs.

Molds for the production of paving slabs deserve special attention. They differ in their design, resistance to mechanical damage, and composition.

Let's look at a comparative table that will give you an idea of the main types of forms depending on the composition:

Compound	Peculiarities
Metal	Durable, simple design. If you have experience working with welding and metal, you can try making the mold yourself. Problem: constant exposure of metal to water leads to rapid corrosion. It is important to use stainless metal.
Tree	Affordable, you can easily assemble it yourself using plywood and wooden slats. Easy to modify. Problem: the wood becomes saturated with moisture and swells, making it difficult to remove the tiles. You can use polyethylene mats to avoid direct contact of the solution with the wood.
Plastic	The forms are light, quite strong, but short-lived, since plastic does not have the best strength indicators . You won't be able to make a mold yourself - working with liquid plastic is very difficult.
Silicone	Flexible forms capable of withstanding 50 to 100 cycles of use. High-quality silicone allows you to create tiles of any shape, which is a huge plus.

Every tile manufacturer faces a question: is it possible to make a mold yourself?

A standard mold is used 50 (plastic) to 200 (metal) times.

To avoid big expenses, you can make molds yourself. The best material is metal or wood. Savings - 50%. But if you are not confident in your design abilities, the best way out is to buy a ready-made mold.

Making molds yourself makes sense only if you use a vibrating table as the main production method. Assembling a matrix for a brick making machine yourself is not the best idea, because you will not be able to adhere to the technological process from start to finish.

2) Machine for the production of paving slabs.

The cost of a brick press ranges from 300,000 to 500,000 rubles. Not the best price for a novice entrepreneur! Is it possible to find an alternative to a new tile making machine?

A used machine costs 40 - 50% less than a new one. But it is important to understand that such savings in the first stages of production will lead to future expenses for repairs + may result in a complete stop of work.

Does a machine for producing paving slabs with such an appearance inspire confidence in you?

Is risk a noble cause?

It's up to you to decide. Remember that idle operation of the mini-plant will lead to a decrease in efficiency. The best solution is not to save money and buy a new press that will ensure uninterrupted operation of the enterprise.

How to decide on the premises?

We sorted out the equipment. Now it’s time to think about where to place all the production equipment.

What should you consider when choosing a room?

Remember, you need to think about the location of the warehouse and workshop in the same room. For these purposes you will need 100-120 sq. m.

Obviously, producing paving slabs at home is nonsense.

Ceiling height >3 m.

Water supply.

Water is necessary both for concrete formation and for hygienic purposes.

Electricity - 3 phases.

Availability of space zoning.

It is necessary to separate the workshop area from the warehouse and the hygienic corner.

Convenient access to the warehouse.

You are engaged in the production of tiles, transportation of which is not the easiest task. Take care of your customers - organize a comfortable entrance.

Rental price 1 sq. m. warehouse - 150 rub. Respectively, room of 100 sq. m. will cost 15,000 rubles/month.

Personnel for the production of paving slabs

How many personnel are needed to service the workshop? First, you should figure out the volumes of tiles that you are ready to produce per day.

For the operation of a workshop that produces 50 sq. m. of tiles per day using a vibropress, you need to hire 3 employees:

The work of a sales manager and accountant will fall on your shoulders. When the company begins to generate stable income, you can hire specialists for these positions.

Newbies in the production of paving slabs

often make many mistakes due to ignorance of technology.

Important secrets from the manufacturer in this video will help you avoid them!

Production of paving slabs: equipment, personnel, premises - financial calculations

968,800 rubles - start-up capital for opening a tile production. How much money should you shell out for monthly infusions?

Monthly investment in tile production

Every month production will take 383,000 rubles from you.

Profitability calculation

50 sq. m. of tiles per day – 1,500 sq. m. per month;
1 sq. m. costs 550 rubles;
“dirty” income will be 825,000 rubles;
“clean” - 442,000 rubles;
payback – 3 months.

Profitability is very high, which allows you to achieve payback in 3 months and then work to expand production. This is the most obvious advantage of this business idea.

You learned the basics of how to organize production of paving slabs. Business plan- this is only a small part in the practical implementation of the project. Study the technological process, the legislative component and start working on your business today.

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Thanks to reasonable prices and high quality, paving slabs have become one of the most popular building materials. It is used for arranging streets and private areas. Every day the demand for the product increases, while there are not so many manufacturers of this material in the country. This is an excellent chance to organize your own business producing paving slabs. A well-written business plan will help you achieve great success in this activity.

Today, the production of paving slabs is considered the most promising and affordable direction. But, like any other activity, this business has its advantages and disadvantages.

Advantages:

small budget;
lack of a license (in accordance with federal law, paving slabs are classified as goods not subject to registration);
simple production technology;
ready market;
good profitability and quick payback;
There are no strict requirements for the premises.

The disadvantages of business include the following:

big competition;
the need to comply with special storage conditions for tiles;
constant search for clients;
loss of customers due to the manufacture of low-quality products (the reasons for defects can be either non-compliance with production technology or the use of low-quality equipment).

Registration and documents

This business does not require special certificates. To open it, it is enough to register as an individual entrepreneur (IP). But if you plan to expand production in the future, then you should register an LLC (limited liability company).

You can contact specialized authorities and receive a document confirming the quality of your product.

The complete list of required documents looks like this:

birth certificate;
passport;
document confirming residence;
TIN and certificate of assignment of TIN;
certificate of registration of individual entrepreneur (or LLC);
USRIP record sheet;
product quality certificate;
certificate of product conformity to GOST.

With a certificate of conformity you will increase your customer base and be able to compete in the market

Selection of paving slab production technology

Before opening your own business, you need to decide on the type of tile. The main difference lies in the production technology. At the moment, there are three ways to make paving slabs.

Vibrocasting

This production technology is very simple and consists of the following steps:

lubrication of molds;
preparing the mixture;
casting;
excerpt;
stripping.

Vibro-cast tiles can withstand small loads, so they are usually used for laying a walkway or a small façade near a house. It is not recommended to place this product on avenues and roads. The service life is from 5 to 10 years. The average price on the market varies from 380 rubles per sq. m. m.

Main equipment used for vibration casting

Vibrocompression

This technology is significantly different from the previous one. The entire work process consists of 3 stages:

concrete preparation;
formation;
drying products.

Advantages:

high strength of finished products;
high frost resistance;
complies with the standards and requirements of GOST No. 17608–91;
high performance tiles;
the workflow can be automated;
low cost (compared to vibration casting technology);
more economical than the production of vibrocast tiles;
purchased brick making machines can be used to produce other building materials, which makes it possible to expand the business.

This technology has practically no disadvantages, with the exception of the high cost of the equipment. Vibropressed tiles are perfect for placement on roadways. It can withstand heavy loads. Service life from 50 to 100 years. The average price on the market ranges from 450 rubles per sq. m. m.

Clinker technology

There are two methods for producing clinker tiles:

Semi-dry pressing. The material is pressed using special equipment and then fired in a kiln at a temperature of 1100 to 1500C°. In this case, the original product is not dried. After firing, the finished product has low density and strength. But thanks to this, clinker tiles have low thermal conductivity, which allows them to be used as a thermal insulation material.
Extrusion technology. An extruder is used for production. This device is a "grinder" through which wet clay is passed. The tiles are shaped using a vacuum press. Then the workpiece is thoroughly dried and fired in an oven (at a temperature of 1100–1500C°). Most clinker slabs are made using this method. Thanks to this, they have high density and strength, are resistant to mechanical stress and have a long service life.

The disadvantages of making tiles using clinker technology include:

complex work process;
expensive project;
small market for products.

Service life is not limited. The average price is 280 rubles per sq. m. m.

Selecting a room

One of the advantages of this business is the ability to open an enterprise in any premises convenient for you. However, when choosing, you need to consider the following factors:

Necessary equipment and raw materials

For production you will need the following equipment:

concrete mixer;
molds for pouring slabs (rubber, polyurethane or PVC);
forms for gutters and borders;
packaging machine;
hydraulic rocker;
reinforced PVC film;
vibrating table;
vibropress;
stripping table;
racks;
pallets (pallets);
oven for firing clay.

The main raw materials for the manufacture of paving slabs are:

sand;
cement;
crushed stone;
dyes;
mineral supplements.

Vibropress for the production of paving slabs

Workshop employees

When selecting personnel, the planned production volume should be taken into account. At the first stage, a team of 3 people will be enough, which can be increased if necessary.

Job responsibilities of employees include the following:

shipment of raw materials;
preparing the solution and pouring the mold;
technology control and product support in the production process;
drying of created semi-finished products;
storage and dispatch of finished products.

The staff must be hardworking, conscientious and proactive, since the future of your enterprise depends on these qualities. Remuneration can be made in piecework or fixed form.

Income and expenses

Investment costs:

Total: 1,430,000 rubles.

Monthly expenses:

Total: 95,000 rubles.

Profitability

To achieve profitability, it is necessary to calculate the products produced and set a markup on the product that will allow you to recoup monthly expenses.

Don't forget that the price of your product must be competitive.

When producing 1 sq. m of paving slab you need:

cement – 37 kg – 85 rub.;
sand – 90 kg – 20.7 rubles;
crushed stone – 30 kg – 9 rubles;
mineral additives and dyes – 1.48 kg – 16 rubles;
tax (UST - 26%) - 31 rub.

Cost – 152.79 rubles.

The planned volume of production at the initial stage is 8000 sq. m. m. Based on this, the daily production rate will be 400 sq. m. m.

Average price of 1 sq. m of paving slabs - 300 rubles.

The amount of revenue provided that the entire batch is sold is 2,400,000 rubles.

Net profit: 2,400,000 – 1,222,320 – 95,000 = 1,082,000 rubles.

The payback period will be 6–7 months.

Is it profitable to open

The financial calculation results prove that this activity is very profitable. Despite the large investment costs, your business will pay for itself within approximately 6 months. The specific period depends on the quality of the product being produced and a properly organized marketing policy.

Manufacturing of paving slabs(video)

//www.youtube.com/watch?v=XQFuMVkneok

Municipal organizations and individuals pay a lot of attention to landscaping, for which they often use paving slabs. Thanks to this, the business of its production is considered promising and profitable. The main thing is to competently draw up a business plan and take into account possible risks. Good luck!

In this article:

Starting the production of paving slabs (paving stones) is much easier than, for example, setting up the production of food products or clothing. Why? Yes, because to open such a business you will not need any special licenses. You simply open a private enterprise - and go ahead.

In fact, you don’t even need to be too meticulous about paving slab production technology. You can open such a business without having any skills in construction or related fields.

Production of paving slabs: business plan

Step 1: Certification

Finished products of such production do not require mandatory certification. However, it is worth pursuing certification. Buyers will be more willing to purchase a product that meets high quality standards and has a certificate confirming this. Fortunately, the necessary expertise won't cost too much: 100-300 dollars.

Step 2: Room

Any room, for example, a warehouse or production area, is suitable for a workshop. It is best if your production is located in an industrial zone and has convenient access routes. The main condition is that the premises are located near cheap raw material bases (this way you will save on the delivery of raw materials, such as concrete).

Other characteristics of the room:

The area of the premises for small production of paving slabs (up to 100 m2 of tiles per shift) should be at least 70-80 m2. The larger the production volumes, the larger the area should be;
An electrical network with a voltage of 380 W must be supplied;
Cold water is supplied (it is also desirable to have hot water);
It is desirable that the workshop be heated.

You will also need a separate heated room with heated floors, in which the temperature will be maintained at 40-45° all year round. Its dimensions must be no less than the workshop space. This room should be allocated for a drying chamber, as well as a warehouse.

Total monthly rental cost for all premises: 500-1000 dollars per month.

Step 3: Equipment

The description of the technology is quite comprehensive, so it is included in a separate chapter.

Equipment

Cheap manual equipment will cost many times less. However, when purchasing such equipment, you will have to put up with a number of restrictions:

Mostly manual labor;
Low quality of products;
Small production volumes;
Low energy efficiency of equipment.

More expensive analogues (both domestic and foreign) are almost always automated and guarantee the production of high quality products. They also allow you to increase labor productivity, provide low energy consumption and a number of other advantages.

There are 2 most common technologies for the production of paving slabs and paving stones:

Vibration pressing;
Vibrocasting.

The use of each of these technologies will require the purchase of a different set of equipment. Moreover, each method is characterized by several levels of mechanization - from fully automated production to the involvement of workers to perform most manipulations. Let's look at each method in more detail.

Vibration pressing

This method uses a brick press to produce paving slabs. This happens as follows:

Using a mixer, the concrete mixture is prepared;
The finished mixture is fed from the mixer to the brick making press using a conveyor;
A brick press compresses the mixture, forming finished products - tile blocks;
Next, the finished products are moved to special pallets or storage racks, where they are aged for 12 hours;
Finished products are packaged and prepared for shipment to the buyer.

Often all these procedures are performed by one single unit. It is a fully automated conveyor type line. In this case, workers only need to add the correct proportions of the ingredients necessary to mix the mixture.

There are also less automated lines where some stages of production are performed by people. They usually cost less than their fully automated counterparts, but product quality may suffer from such savings. Advantages of vibrocompression:

This method implies high labor productivity;
Products obtained by this method are more durable and frost-resistant;
They are designed in strict geometry;
Such products are more durable.

Vibrocasting

In fact, with this method the only type of equipment is a vibrating table for the production of paving slabs. It can be an automated line with a conveyor and automatic knockout of finished products, or it can be very simple and inexpensive. Using this method, tiles are made as follows:

The finished mixture is poured into molds for the production of paving slabs;
Next, the forms are placed on a vibrating table;
A vibrating table is a special machine for the production of paving slabs. It has a vibrating surface, and forms are kept on it for a certain time;
The forms are removed from the vibrating table and left in a warm room for 12 hours;
Finished products are knocked out of pouring molds. This is done in such a way that the products do not come out with chips.

This technology can also be highly automated, but options are also possible when all procedures except vibration processing are performed by workers. In this case, you are essentially producing paving slabs with your own hands.

Equipment for vibrocasting is cheaper than for vibrocompression. Products obtained by this method can be of various configurations and sizes - it all depends on the casting molds. It has a smoother surface and an attractive appearance.

Otherwise, the products obtained by this method are inferior in quality to their pressed counterparts (see “Advantages of vibration compaction”). In terms of price, the production of paving slabs by vibration casting is slightly more expensive than by vibrocompression. This happens due to the fact that concrete is consumed less economically.

The approximate cost of the equipment will be 3,000-10,000 dollars. With both vibration casting and vibration extrusion, you only need 3-5 workers to start production. However, they do not need any special skills or education. Monthly salary fund: 1,000-2,000 dollars.

Total starting capital: $5,000-14,000.

Alternative option

What is the fastest way to start producing paving slabs? It is known that it takes several months to launch such a business from scratch. In addition, you can often make a mistake at first due to inexperience. That is why you can buy the production of paving slabs. It is worth noting that the purchase is justified only if the purchased enterprise has a large production facility.

Let's consider the advantages and disadvantages of such a purchase. Let's start with advantages:

You can start working right away. Production (and often sales) of products are already well established. You can immediately begin to implement all your fresh and bright ideas for improving your business;
You don’t need to look for premises and equipment, everything is already done for you;
Experienced staff. When you buy a business, you also buy the services of all its employees. You will almost certainly have to part with some of them, but there are also those who will help you quickly get used to it and understand the essence of this business.

Minuses:

High price. Buying a business costs much more than starting the production and sale of paving slabs from scratch. In fact, you are overpaying for so-called “goodwill”. This English word refers to everything that cannot be measured in meters, kilograms or pieces. However, it includes everything that is critical for business - an established team, well-established relationships with suppliers and customers, a recognizable brand, etc. “Goodwill” cannot be measured, but it has its own price, which can often be higher than the price of all assets of the purchased production;
Underwater rocks. Have you ever wondered why the current owner decided to sell his successful business? It happens that the reason lies in production problems that may not be obvious to an outsider. It turns out that you buy a company only to discover that even more serious investments are required to correct the situation;
You can buy a plant for the production of paving slabs and understand that everything there is not organized as it should be organized in a good way. Low labor productivity, poor product quality, too high costs - all this most often depends on incorrect management decisions. Correcting the situation can be very expensive. In the worst case, you will simply have to close the old plant and start all over again.

These are just a few obvious disadvantages that lie on the surface. If you know nothing about the production of paving slabs and have no experience in this field, you should be very careful about the possibility of purchasing a company.

That's probably all you need to know about the production of paving slabs. As you can see, there is nothing complicated about this, and your own small production will not require colossal investments. If things get going, it might be wise to expand production. At the initial stage, you just need to trust your instincts and try your hand at business.

The essence of the nasty joke is that our world is a complete show business, and we live in it (Musin Almat Zhumabekovich)

Paving slabs give a well-groomed and presentable look to a path or walkway near a home or office, which is why very often people prefer paving slabs for exterior decoration of external areas. Among building materials, the demand for it not only does not fall, but also increases. Therefore, competition among manufacturers is quite high. However, this does not mean that production should not be opened.
This business is very popular and profitable, so be smart about drawing up a business plan for the production of paving slabs and open your own business.

Business payback

Many qualified experts note that the production of paving slabs is a profitable business, since the payback is more than one hundred percent. Even defective products can be used, for example, in construction.

Business registration

The process of registering a business is quite simple, without certification. All you need to do is register as an individual entrepreneur. If you want to produce a certified product and have confirmation of its quality, then you can obtain a certificate from a special certification service. The service will check your product for various qualities, such as frost resistance, durability, strength. You will easily receive a certificate if your products pass these tests.

Production equipment

For the production of paving slabs use:

vibration casting technology;
vibration pressing technology.

To produce tiles using vibration pressing technology, you need to purchase specialized equipment:

brick press (twenty thousand dollars);
concrete mixer (six thousand dollars);
punch (three thousand dollars).

Making tiles using vibration casting technology will cost much less, since you need less expensive equipment:

vibration table (four thousand dollars);
different types of shapes (depending on the shape from one to eighteen thousand dollars per piece);
concrete mixer (six hundred dollars).

Production

In order to understand these processes, it is necessary to become more familiar with the production technology of paving slabs. First, let's look at vibration pressing technology. The same technology is used in the manufacture of stones for walls, partitions, and borders.

Vibrocompression technology

Preparation of concrete mixture

A concrete mixer is used to prepare the concrete mixture. In order to understand how many concrete mixers you will need, you need to know how many layers your product will have. So, if the product has two layers, then you need two concrete mixers. Then the finished mixture for the mold is transferred to the matrix of the brick making machine.

Formation of forms

After moving the forming mass into the matrix, the punch with vibrators begins its work. The result of this work is vibration pulses, from which the mixture begins to thicken. This whole process lasts five seconds. After this, the formed product proceeds to drying. Drying is carried out in one pallet, and for a new batch of goods you will need another pallet.

Drying tiles

In order for the tiles to have a finished appearance, it is necessary to use heat and moisture drying. For this purpose, steam can be successfully used. If the means do not allow you to use the heat-moist method for drying the tiles, then it is quite possible to dry almost finished products in the room itself. To guide you on the time required for drying, let’s give an example: for concrete with a density of up to two MPa, it takes from five to eight hours.

Vibration casting technology

production of concrete mixture;
laying concrete on a vibrating table in special forms;
laying out finished forms on a pallet;
keeping the resulting finished mixture under natural conditions for two days;
heating the hardened form for up to two minutes to a temperature of seventy degrees, knocking out the finished product.

Selecting a room

There are no special requirements or restrictions on the location of production premises. An essential requirement for choosing a production facility is the square footage of the premises, since it is necessary to place all the equipment.

It is desirable that the room be more than seventy square meters in size. The voltage in the network should be three hundred and sixty volts. And it will be necessary to equip a special room to house the drying chamber, and set the temperature there to forty-five degrees.

Production area

In order to accommodate all the necessary specialized equipment and allocate space for storing the necessary materials and products, you will need a room of one hundred square meters. In this case, the warehouse can be taken out separately, but its construction will also require one hundred square meters.

In this case, you can do without heating the workshop, since the heat will come from the production process itself. The finished material is first left in the workshop, and only then transferred to the warehouse.

Recruitment

In order to produce 50 meters of square paving slabs per day, you will only need to hire three people.

Each person's responsibilities will include:

concrete preparation process,
press feed,
sending the product to dry.

After making paving slabs, the question of its implementation becomes a question. Naturally, you want to have a wide base of regular customers, so you need to provide them with a wide range of paving slabs you produce. And for this, even during the development of a business plan, it is necessary to provide for the production of tiles of different sizes and colors, with a variety of shapes.

When starting a business, it is recommended to focus on individuals or small entrepreneurs who purchase paving slabs for their needs. Large orders should be taken later, when you have consolidated your position in the first segment.

Production costs

Consumption of initial investments in the paving slab production business:

work on launching and setting up production - 100,000 rubles;
melting and heating unit - 550,000 rubles;
press (for example, D2430) - 468,000 rubles;
concrete mixer (for example, SBR-500) - 70,000 rubles;
press (for example, PP TR) - 210,000 rubles;
scales (for example, MK-15.2) - 4,100 rubles.

Total: 1,403,000.00 rubles

Wage

For production, it will be enough to hire three people and assign them to the following positions with the following salary:

manager (24 thousand rubles),
operator of a melting and heating unit (24 thousand rubles)
worker (22 thousand rubles)

Based on this salary level, payroll costs will be 70,000 rubles (if employees work one shift) and, accordingly, 140,000 rubles (if employees work two shifts).

When calculating the cost of one square meter of finished products, the cost of payroll will be 33.34 rubles.

It is also necessary to include in the cost of one square meter of finished products the amount of the single social tax, which is 26%. Thus, it gives 8.7 rubles.

You can calculate the cost of rent: if one square meter costs one hundred rubles, then renting the entire premises will cost 10,000 rubles. In this case, the rent to calculate the cost of one square meter of finished products will be 2.40 rubles.

Costs of necessary materials and energy

To make the product you will need the following material:

polymer;
construction sand;
coloring pigment.

Composition of a mixture of polymer and sand:

polymer - 24.60%;
sand-75%;
pigments - 0.40%.

We take into account the average price of materials:

sand – 0.33 rubles per kilogram;
pigment – 50 rubles per kilogram;
polymer – 13.60 rubles per kilogram.

Thus, one ton of the above material will cost 3,795 rubles.

At the same time, to calculate the cost of one square meter of finished products, the cost of raw materials will be 136.60 rubles.

The equipment uses electricity per shift:

press - 22 kW; melting and heating unit - 100 kW;
light bulbs - 12 kW;
concrete mixer - 1.5 kW.

Total: 135.5 kW is used per shift.

Taking into account the fee of 4.03 rubles per 1 kWh, the cost of electricity per square meter of finished product will be 7.8 rubles.

Calculation of the cost of one meter of square paving slabs:

Final calculations:

Conclusion

This type of business is one of the fastest paying businesses. Anyone can organize this business, since there are no particular difficulties in making paving slabs. An undeniable advantage is the quick return on investment of the business. The disadvantages include the seasonality of the work and the monotony of the process itself.

Making paving slabs as a business at home is an excellent solution for running a business. The demand for building materials in combination with a competently organized production process will allow the business manager not only to receive a stable income, but also to prosper. The acquisition of high-quality raw materials and compliance with technological standards are a guarantee of success, which will allow you to quickly change the status of a small business to a large one. Additional income can be obtained by expanding the scope of activities in the field of providing tile laying services. This solution will attract customers who want to receive comprehensive services.

Organization of paving slab production business

About the product

With the growing well-being of people, the question of practical and aesthetic changes in the environment in the place of residence, recreation and business becomes relevant. The lucky owners of private houses are given the opportunity to express themselves through the arrangement of the courtyard, paths and individual areas adjacent to the buildings. Finishing is done with paving slabs. Today, this building material is considered one of the most popular, because with its help you can not only create a beautiful view in the yard, on the streets, near the entrance to the company’s office, in parks, but also to ensure trafficability in these places.

Paving slabs can be used to line any road, providing the possibility of comfortable access to the required place, and also to minimize the impact of dirt on a person’s shoes in rainy weather.

Advantages and disadvantages of business

The production of paving slabs as a business has a number of advantages and disadvantages, expressed in the nuances of production, sales and installation of products. The positive aspects of entrepreneurial activity in this area are the increased demand for the product and related services. The main clients are representatives of middle class citizens and successful businesses. For such service consumers, the quality of the building material and the services provided for its installation is important. Cost criteria are usually not relevant for them. This makes it possible to make good money by setting high prices, which should not be raised more than competitors engaged in similar activities.

Varieties of molds used for the manufacture of paving slabs

Registration of a business is limited to registration of a business entity. No permits are required to operate it. Also, no special skills in the construction industry are needed. The nuances of production technology can be mastered in practice by trial and error, which will be excluded from the technology after the first batch of products. Production can be organized in any room in which the inhabitants of neighboring facilities will not be disturbed by noise and vibration. These factors are practically eliminated when using high-quality imported equipment.

The technological process is carried out by several workers, and the area of the premises required for production should slightly exceed the size of the equipment. The business in the production of paving slabs is characterized by profitability and quick payback, provided that it is properly organized. Along with the many advantages of doing business, there are also negative aspects. They are expressed in fierce competition, since many people want quick and easy money, which is easy to earn in this area.

The activity is classified as seasonal. Shopping is typical only for the warm season. This leads to the absence of activity or its conduct in small volumes in winter. Low wages due to underemployment during this period may provoke a desire among hired workers to look for a new job. In this case, the head of the company will have to look for a replacement. It is worth noting that tile production is boring and monotonous work, therefore, even with high wages, the business organizer will have to come to terms with staff turnover.

Pouring the prepared mixture into molds

Types of materials used in production

The technology for the production of paving slabs involves the production of several types of products: vibro-cast, vibro-pressed and hydro-pressed. Vibrating tiles suitable for paths that are not expected to be affected by the gravity of objects moved along it. Vibropressed and hydropressed tiles laid in places where intensive load is planned. Paving stones can be made from concrete, clay or expensive natural stones, which give the product strength.

Read also: Polymer paints for crushed stone

Room

When drawing up a business plan for the production of paving slabs from scratch, you should include in the document a section on the characteristics of the production premises used.

Its parameters must correspond to the chosen production method, the type of equipment used and the number of workers involved in the production of products. You should not consider the option of purchasing or renting a premises whose area is less than 70 square meters, since these dimensions are comfortable for small equipment and a minimum number of employees involved in production. As productivity increases, you will have to worry about expanding production space. When choosing the location of a premises for implementing a business idea for the production of paving slabs, you should pay attention to industrial zones that have convenient access and space for storing raw materials and finished products. By choosing a facility located close to the place of purchase of raw materials, you can save on its delivery.

Tiles with added dyes

The main criterion when choosing a room is its technical characteristics. It must be provided with electricity, with a minimum voltage of 360 V. It is recommended to have a sewerage system, as well as a supply of tap water, hot and cold. The best option would be to have insulated floors, as well as the possibility of heating the production premises and warehouse, since drying of finished products after processing in a drying chamber is carried out in a dry and warm room.

Equipment

A mandatory element of the technological operation is vibrocompression. To ensure this process, special complex equipment is required for the production of paving slabs, which includes:

vibropress;
concrete mixer;
punch.

The cost of such a line exceeds $30,000. When purchasing each component element of equipment separately, its complex can be much cheaper. This is due to the choice of machine tools from manufacturers who offer their products cheaper. You can save money by making equipment to order or yourself.

Vibrating tiles

For example, you can make a vibrating table for the production of paving slabs with your own hands even without experience in working with metal. To do this, you need to have a welding machine, a grinder and a drill. The main expense in the manufacture of equipment will be the purchase of metal sheets. A well-designed diagram of the machine, as well as compliance with the instructions for its manufacture, will save money for the business organizer, since the price of the finished table is calculated in thousands of dollars.

Raw materials used

Filling the mold with a pre-prepared mixture

To make paving slabs, a concrete mixture consisting of cement, crushed stone and construction sand is used. To improve product characteristics, special plasticizer additives are used. The use of coloring pigments is used to impart a variety of shades to tiles used to create unique architectural forms. When choosing raw materials, you should take into account the requirements for its parameters. Crushed stone fractions should not exceed 10 millimeters in size, and the sand grain size should not exceed 5 millimeters.